Digital printing is a versatile range of printing methods that directly transfer inks from a digital file onto the substrate. This eliminates the need for plates or films, making it ideal for short runs and customisation. It's widely used for personalised products, packaging, and on-demand printing across retail and automotive sectors.
From automotive applications to graphic user interface items and packaging.
Printing of unique/variable alpha numeric, 2D, and QR codes for track and trace and brand protection.
Flexography uses flexible photopolymer plates and a solvent-based or water-based ink system. This printing process is well-suited for printing on flexible materials like plastic films, paper, and non-woven fabrics.
From product identification labels to specialised applications like regulatory and compliance labelling, battery labels, VIN labels, and more, flexographic printing offers a versatile and efficient solution.
Rotary Screen Printing is a high-volume printing technique using a cylindrical screen with a mesh pattern. The mesh allows ink to pass through to the substrate, creating the complex designs, particularly effective for large-scale production of textiles, FMCG goods and packaging, including clear containers or window graphics and products focused on creating a strong tactile effect.
With Flatbed Screen Printing, a squeegee pushes ink through the screen (stencil) onto the substrate. Ink passes through areas of the screen that have not been blocked to create printed pattern. This can be suitable for smaller, irregularly shaped items such as circuit boards and membrane keypads.
Gravure is a high-volume printing process using engraved cylinders to transfer ink directly onto the substrate. The gravure printing process is known for producing high-quality, consistent results with excellent colour reproduction. It can be used on a wide range of substrates, including paper, plastic films, and textiles and is highly efficient for large-volumes, making it suitable for mass production of products. Common commercial applications include packaging, labels, security-related printing, automotive and architectural films.
The commercial production of products often involves, not just the combination of a range of manufacturing processes, but a specific combination of printing processes to achieve consistent, premium results for example in CCL Design’s unique adhesive printing processes.
As a trusted partner, CCL Design leverages our global manufacturing capabilities to deliver innovative, high-quality products while improving manufacturing efficiencies and minimising our environmental impact.
CCL Design engages a multi-disciplinary team across the globe who collaborate to identify key opportunities to simplify a client's backlit display window module with an innovative design addressing both lighting and structural concerns.
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